Assembly and Test Station
In July 2011, a system with 3 stations for final assembly and testing of motor vehicle controls was sent to China. 1st Station - Functional Tester, 2nd station - Assembly Station, 3rd - End-of-Line Test System.
Features:
- Functional Tester
- Power balance, voltage, frequency and power measurements up to 50 amps
- 2D barcode scanner in the adapter registers and identifies the test sample once it is inserted into the adapter
- Mechanical design of MCD PIC8IO
- Overheating is counteracted during the testing process via a compressed air supply
- The Mutex Server provides the level of communication between multiple instances of the TestManager CE
- Power control via PWM control
- Approved devices are labeled with a ‘pass‘
- Assembly Station
- Housing of the fan control board is pressed together manually
- Before pressing, the serial number is identified by a handheld scanner
- Barcode is automatically printed and attached by the operator
- Correct compression is checked by means of force-displacement measurement
- End-of-Line Test System
- After assembly, the test sample is inserted in the End-of-Line adapter and the adapter is closed manually
- Functional testing begins automatically
- Current, voltage and frequency test measurements are performed here as well
- Start-up and short-cut performance of the samples is also tested
- Mechanical handling takes over the control of the MCD PIC8IO
- Handheld scanner reads the barcode
- Power control via PMW control
Application examples:
- Functional testing of PCB‘s
- Functional testing of end device
- Assembly work
- Manufacturing and test cells for different products
- etc.